Exhaust & Bypass Plugs:
A320 Family
Safeguard your most valuable narrowbody assets. Our premium foam-core Exhaust & Bypass Plugs A320 provide a secure compression fit inside the tailpipe and bypass duct, creating an impenetrable shield against FOD, harsh weather, and reverse windmilling during extended AOG or tarmac parking.
Bypass & Exhaust Plugs
Operational Integrity for Engine Flow Paths. Comprehensive FOD protection designed for critical engine exhaust and bypass ports. These plug sets ensure total isolation during maintenance, maintaining engine integrity and compliance with rigorous MRO protocols. Certified GSE engineering, verified compatibility, and seamless fleet integration.
| Engine Configuration | Description of Kit | Commercial Ref. | OEM Equivalent / Spec |
|---|---|---|---|
| CFM56 | Bypass & Exhaust Plugs (set of 8) | A320-200 |
98D10003002000-BPE
|
| LEAP-1A | Bypass & Exhaust Plugs (set of 10) | A320-255 |
98N1010H001-BPE
|
| PW1100G (GTF) | Bypass & Exhaust Plugs (set of 10) | A320-256 |
636-0001-4GSE-BPE
|
Why is the Exhaust & Bypass Plug Kit A320 so crucial for your fleet?
When operating narrowbody aircraft like the Airbus A320 family (including A318, A319, A320, and A321), protecting the aft turbine exhaust and fan bypass air ducts during downtime is paramount. An Exhaust & Bypass Plug Kit A320 is not just a standard accessory; it is a critical line of defense designed specifically for CEO (CFM56, V2500) and NEO (LEAP-1A) engine configurations.
Leaving a turbofan engine exposed from the rear on the ramp is a major financial risk. Our plugs fit inside the turbine exhaust nozzle and bypass ducts with a tight compression seal, ensuring that the engine’s internal components remain absolutely isolated from the outside environment. Every Exhaust & Bypass Plug Kit A320 manufactured by INDAERO is rigorously tested to withstand high-velocity ramp winds without detaching.
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Prolongs engine life by eliminating reverse windmilling friction on the main turbine bearings.
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Reduces maintenance man-hours and cleaning costs before turbine startup procedures.
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Customizable for extreme weather operations (Cold Ops and Desert Heat variants).
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Available with custom airline branding and color coding per fleet management standards.
The Dangers of Unprotected Engines
Without a certified Exhaust & Bypass Plug Kit A320, your grounded aircraft is exposed to severe environmental and mechanical threats from the rear.
Dry Reverse Windmilling
Tailwinds cause the turbine fan blades of A320 family engines to rotate freely without oil pressure. This dry rotation severely degrades the main bearings over time. Our plugs act as a physical brake, completely halting reverse airflow.
Severe Weather Shield
Hermetically seals the turbine nozzle and bypass air ducts to prevent rain pooling, snow accumulation, and internal icing inside the exhaust stages. Our marine-grade fabrics are chemically treated to aggressively repel moisture and resist freezing in the harshest climates.
FOD & Wildlife Control
Birds are naturally attracted to the warm, quiet space of exhaust cones and bypass ducts. The Exhaust & Bypass Plugs A320 completely lock out birds, nesting insects, and wind-blown ramp debris (FOD), keeping the rear core spotless.
The True Cost of Inaction
Avoid catastrophic turbine or bearing damage. Select a scenario below to see the estimated financial risk of leaving an A320 engine exhaust exposed on the tarmac for just a few weeks.
1. Dry Reverse Windmilling Damage
Unlubricated rotation from tailwinds severely degrades turbine bearings over time.
2. Internal Bird Nesting (Exhaust/Bypass)
Birds nesting inside the warm exhaust cone require deep bio-hazard cleaning and potential turbine blade inspection.
3. Moisture & Turbine Corrosion
Pooling water inside the turbine stages causes oxidation in the final compressor stages, requiring deep overhaul.
Select a risk scenario to calculate the potential financial impact.
INDAERO Plug Investment
Built for the Harshest Ramp Conditions
Every material choice, every stitch, every buckle is engineered for maximum durability and operational safety.
Industrial-Grade Technical Textile
High-tenacity, anti-static, and flame-retardant PVC-coated polyester. Engineered to prevent moisture entrapment while maintaining exceptional tear resistance and UV stability, ensuring long-term performance under direct sun and thermal cycling.
Aeronautical-Grade Fastening Systems
Hardened, quick-release locking mechanisms designed for high-stress endurance. Every attachment point is reinforced to withstand heavy jet blast and gust conditions, compliant with aerospace safety protocols for Foreign Object Damage (FOD) prevention.
Non-Abrasive Protective Interior
Engineered with high-density, non-shedding protective lining over a compression foam core. Specifically designed to safeguard sensitive composite surfaces and delicate exhaust tailpipe linings, preventing micro-abrasions and potential oxidation during the installation and removal cycles.
High-Visibility Safety Integration
Integrated safety systems featuring high-contrast “Remove Before Flight” visual indicators. Designed for immediate recognition by ground crews in low-light conditions, with customizable branding and tail-specific coding for fleet inventory management.
INDAERO vs. Generic Plugs
Not all engine plugs are created equal. See how our certified product compares to generic alternatives.
From Quote to Delivery in 4 Steps
Our streamlined ordering process ensures you get exactly what you need, fast.
A320 Exhaust & Bypass Plugs
Specifically patterned to fit the unique geometry of Airbus A320 CEO and NEO turbine nozzles and bypass air ducts. Crafted from industrial-grade, non-abrasive marine canvas over a high-density foam core that secures snugly inside the exhaust nozzle and bypass frames without scratching the aerodynamic paint.
- Compression Fit: Secure foam-core design and safety lanyards ensure the plug stays locked during high ramp winds up to 80 km/h.
- Engine Compatibility: Custom-tailored options for CFM56-5A/5B, PW1100G, and CFM LEAP-1A series.
- Safety Streamers: High-visibility “Remove Before Flight” warning pennants included.
* Prices are orientative and subject to customization. Final quote may vary based on specific engine configurations and order volume.
Ready to protect your narrowbody fleet?
Our engineering team is ready to process your request for the Exhaust & Bypass Plugs A320. We offer fast turnaround times, customization for specific airlines, and worldwide priority shipping.